About Us | Meet our Staff | Our Facilities

At Black Loon International Millworks we have invested over $4 million dollars in our new facility located within the Industrial Park of Sault Ste. Marie, Ontario. This 65,000 square foot building is comprised of a showroom featuring several selections from our diverse product line, our management offices and boardroom and from there the entrance to our production plant where it all begins…

The creation of a quality wood product involves the use of a series of machinery and the skill of specialized craftsmen. We have no shortage of either. The process begins in our breakout area where the raw product is stored in readiness for production. The rough lumber is fed through a Thickness Planer and then into a Multiple Gang Rip Saw where the strips are then processed through a Grecon Optimizing System. This computerized saw ensures the best yield possible from the raw material.

While the selected pieces are moved on to the next step in the process, any shorter pieces are sent along to our Finger Joint Line resulting in no waste as they can now be joined together in up to 22 foot lengths. All edges and cutoffs are sent by conveyor belts to a wood pulverizer where they are ground into small chips. The dust collection system moves this material through the plant to its final destination at our custom designed Bag House.

The processes used in the production of wood products vary according to the item itself and the specific needs of the customer. Many types of machinery are used including Abrasive sanders, High frequency glue presses, double end tenators and wide belt finishing sanders. Once the products have been prepared for detail work they are ready for our computerized CNC Machine Centre At this point CAD drawings are transferred to the system for custom machining.

Our craftspeople are then put into action to complete the final steps in the process before entering our state of the art spray booth. Here several types of exclusive finishes are used depending on the product to create the desired end result.

We have devoted a section of our facility to the production of our custom meat blocks. Available in varying sizes and thicknesses this unique and impressive product is of particular interest to Professional Chefs and Restaurant Owners. We have also found that the discriminating homeowner has been known to show a true appreciation for how this addition to a kitchen will add to the ambience of a home. Glue spreaders, large hydraulic presses and floor jointers are all used in the construction of this classic item.

Our millwork department operates using some of the aforementioned machinery and processes but has its own unique assembly line. In this area computerized panel saws, edge banders and the typical woodworking equipment are all used to create products to fit the customers specific needs. Experienced craftspeople are key to the creation of outstanding millwork that has been commissioned by architects and designers for use in new facilities and in the renovation of existing facilities.

The story doesn't end here. Plans are to purchase additional equipment that will further enhance our capabilities and give our customers more choice and even more value for having put their faith and trust in Black Loon Millwork International.

 

 

 

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